Rolling Mill Rolls

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High-Performance Rolling Mill Rolls for Maximum Efficiency

All the melting furnaces are automatical-ly controlled by PLC with very good working conditions, they are equipped with automatic alarm system and fur-nished with perfect equipment for elimi nating smoke and dust. All the raw ma-terials for smelting are strictly controlled, the chemical composition are precisely tested to ensure the qualified melting process. Thereby, the refining process shows also excellent resuits.

The company possesses 8 melting facilities, including an Electric Arc Furnace for steel melting of 30tons, 45/70tons LF-VD Furnaces, Electric Slag Remelting Furnaces (10tons and 15tons), and medium frequency Induction Melting Furnaces (Stons, 10tons and20tons). These melting facilities in total can accomplish a daily smelting capacity of 120tons molten steel, 240tons of molten iron and 25tons of electric slag remelting.

1.Heat Treatment Equipment

– There are sixteen sets of car-type electric resis-tance furnaces and gas furnaces operating with high, medium and low temperature, two sets of dif-ferential heat treatment furnaces, one set of dual frequency induction quenching machine, two sets of spray quenching machines, one set of high-fre-quency hardening machine and two sets of deep freezing treatment troughs. All the furnaces are computer controlled, with the furnace temperature deviation less than 10 degree, which ensures very good uniformity of roll hardness.

– LMM GROUP has two sets of horizontal centrifugal casting machines, with the maximum centrifugal cast roll size of Dia. 1400x3860mm Barrel Length. The centrifugal casting machines can realize the integration of spray coating and controlling the mould temperature. They are driven by hydraulic motor and operated steadily. The speed of rotation could reach 1500r/min, which can assure the technical requirement on gravity multiple accurately and confirm the best quality of work-ing layer.

2. Forging Equipment

– There is one set of 45MN Oil Hydraulic Press which can ensure the adequate ratio of forging reduction and deformation for forged rolls.

3. Testing Equipment

– The company has the most advanced inspection and testing equipments such as X-ray Fluorescence Spectrometer, Plasma Emission Spectrometer, Optical Emission Spec-trometer(OBLF), Hydrogen/Oxgen/Nitrogen Combined Analyzer (LECO), Carbon/Sulfur Analyzer for chemical analysis, and also has Scanning Electron Microscope, Metalo-scope, Image Analyzer (Zeiss), Microhardness Tester, Universal Testing Machine, Impact Testing Machine, Analog and Digital Ultrasonic Testing Device, Magnetic Powder UT Tester, Stress Meter, Portable Leeb & Shore Hardness Tester, etc. All these instruments and equipments can guarantee the Quality Assurance effectively.

Machining Equipment

– There are 36sets of machining equipment, including CNC lathes, CNC grind-ers, and CNC double-sided milling machines. The machining range can be dia 80×1000-dia 1600x8000mm and precision ranges up to 0.003mm.

- Chemical Composition

GradeCSiMnNiCrMo
Cr30.6-1.00.3-0.60.2-0.50-0.82.5-3.50.2-0.5
Cr50.5-0.90.3-0.80.2-0.50-0.84.5-5.50.2-0.8

- Physical Properties

GradeBarrel HardnessNeck HardnessTensile Strength
Shore DShore DMpa
Cr3Work Roll: 90-10035-50≥950
Intermediate Roll: 75-85
Cr5Work Roll: 90-10035-50≥1050
Intermediate Roll: 75-85

- Chemical Composition

GradeCSiMnNiCrMoVW
ICDP Roll2.9-3.60.6-1.50.4-1.23.01-4.81.0-2.00.2-2.00.2-2.00.0-2.0
HiCr Iron Roll2.3-3.30.3-1.00.5-1.20.7-1.715.0-18.00.7-1.50.0-0.6
HiCr Steel Roll1.0-1.80,4-1.00.5-1.00.5-1.58.0-15.01.5-4.5
HSS Roll1.5-2.20.3-1.00.4-1.20.0-1.53.0-8.02.0-8.02.0-9.00.0-8.0

- Physical Properties

GradeBarrel HardnessNeck HardnessTensile Strength
Shore DShore DMpa
ICDP Roll70-8535-45≥400
HiCr Iron Roll70-8535-45≥500
HiCr Steel Roll70-8535-45≥700
HSS Roll80-9035-45≥700

- Chemical Composition

GradeCSiMnNiCrMoVW
ICDP Roll2.9-3.60.6-1.50.4-1.23.01-4.81.0-2.00.2-1.0
HiCr Iron Roll2.3-3.30.3-1.00.5-1.20.7-1.715.0-18.00.7-1.50.0-0.6
HiCr Steel Roll1.0-1.80.4-1.00.5-1.00.5-1.58.0-15.01.5-4.5
HSS Roll1.5-2.20.3-1.00.4-1.20.0-1.53.0-8.02.0-8.02.0-9.00.0-8.0

- Physical Properties

GradeBarrel HardnessNeck HardnessTensile Strength
Shore DShore DMpa
ICDP Roll65-8035-45≥400
HiCr Iron Roll65-8035-45≥500
HiCr Steel Roll65-8035-45≥700
Rolling Mill Rolls

- Chemical Analysis

Designation of rollsMaterial codeCSiMnNiCrMo
CrMo indefinite chilled cast iron rollIC3.1-3.40.6-0.90.5-1.00.7-1.10.2-0.6
NiCrMo indefinite chilled cast iron roll (I)IC I3.1-3.40.6-0.90.5-1.00.6-0.80.7-1.10.2-0.6
NiCrMo indefinite chilled cast iron roll (II)IC II3.1-3.40.6-1.00.5-1.02.2-2.80.7-1.10.2-0.6
NiCrMo indefinite chilled cast iron roll (III)IC III3.1-3.40.6-1.00.5-1.02.2-2.80.8-1.30.2-1.0
NiCrMo indefinite chilled cast iron roll (IV)IC IV3.1-3.40.6-1.00.5-1.03.1-4.31.0-1.30.2-1.0
NiCrMo indefinite chilled cast iron roll (V)IC V3.1-3.40.8-1.20.5-1.03.8-4.51.4-2.00.2-1.2

- Physical Properties

Designation of rollsMaterial codeBarrel hardness (HSD)Neck hardness (HSD)Tensile strength (Mpa)
CrMo indefinite chilled cast iron rollIC50-7035-55>160
NiCrMo indefinite chilled cast iron roll (1)IC I55-7235-55>160
NiCrMo indefinite chilled cast iron roll (II)IC II55-7235-55>160
NiCrMo indefinite chilled cast iron roll (III)IC III65-7835-55>350
NiCrMo indefinite chilled cast iron roll (IV)IC IV70-8335-55>350
NiCrMo indefinite chilled cast iron roll (V)IC V77-8235-55>350

- Microstructure

Designation of rollsMaterial codeMicrostructure
CrMo indefinite chilled cast iron rollICPearlite+cementite small percentage graphite
NiCrMo indefinite chilled cast iron roll (1)IC IPearlite+cementite+small percentage graphite
NiCrMo indefinite chilled cast iron roll (II)IC IIFine pearlite cementite+small percentage graphite
NiCrMo indefinite chilled cast iron roll (III)IC IIISorbite+cementite+small percentage graphite
NiCrMo indefinite chilled cast iron roll (IV)IC IVSorbite tempered bainite+carbide+graphite+A small amount of martensite or bainite carbide+graphite
NiCrMo indefinite chilled cast iron roll (V)IC VSorbite tempered bainite+carbide+graphite+A small amount of martensite or bainite carbide graphite

- Application

Designation of rollsMaterial codeMicrostructure
CrMo indefinite chilled cast iron rollICPearlite+cementite small percentage graphite
NiCrMo indefinite chilled cast iron roll (1)IC IPearlite+cementite+small percentage graphite
NiCrMo indefinite chilled cast iron roll (II)IC IIFine pearlite cementite+small percentage graphite
NiCrMo indefinite chilled cast iron roll (III)IC IIISorbite+cementite+small percentage graphite
NiCrMo indefinite chilled cast iron roll (IV)IC IVSorbite tempered bainite+carbide+graphite+A small amount of martensite or bainite carbide+graphite
NiCrMo indefinite chilled cast iron roll (V)IC VSorbite tempered bainite+carbide+graphite+A small amount of martensite or bainite carbide graphite

- Chemical Analysis

Designation of rollsMaterial codeCSMnNiCrMo
NiCrMo chilled cast iron rolls (I)CC I3.00-3.400.30-0.800.20-1.000.50-1.000.20-0.600.20-0.60
NiCrMo chilled cast iron rolls (II)CC II3.00-3.400.30-0.800.20-1.001.10-2.000.30-1.200.20-0.60
NiCrMo chilled cast iron rolls (III)CC III3.00-3.400.30-0.800.20-1.002.10-3.000.50-1.500.20-0.60
NiCrMo chilled cast iron rolls (IV)CC IV3.00-3.400.30-0.800.20-1.003.10-4.000.50-1.700.20-0.60

- Physical Properties

Designation of rollsMaterial codeBarrel hardness (HSD)Neck hardness (HSD)Tensile strength (Mpa)
NiCrMo chilled cast iron rolls (I)CC I60-7032-50>150
NiCrMo chilled cast iron rolls (II)CC II62-7535-52>150
NiCrMo chilled cast iron rolls (III)CC III65-8032-45>350
NiCrMo chilled cast iron rolls (IV)CC IV70-8532-45>350

- Microstructure

Designation of rollsMaterial codeMicrostructure
NiCrMo chilled cast iron rolls (I)CC IPearlite+cementite
NiCrMo chilled cast iron rolls (II)CC IIFine pearlite+cementite
NiCrMo chilled cast iron rolls (III)CC IIIFine pearlite+cementite
NiCrMo chilled cast iron rolls (IV)CC IVSorbite+cementite

- Application

Designatian ot rolisMaterial codeApplication
NiCrMo chilled cast iron rolls (I)CC ISection mill, bar mill, wire-rod mill narrow strip mill, finishing stand
NiCrMo chilled cast iron rolls (II)CC IISection mill, bar mill, wire-rod mill narrow strip mill, finishing stand
NiCrMo chilled cast iron rolls (III)CC IIISection mill, bar mill, wire-rod mill narrow strip mill, finishing stand
NiCrMo chilled cast iron rolls (IV)CC IVSection mill, bar mill, wire-rod mill narrow strip mill, finishing stand

- Chemical Analysis

Designation of rollsMaterial codeCSiMnNiCrMoMg
CrMo indefinite chilled SG cast iron rollsSG II3.00-3.401.40-1.900.20-0.800.20-0.600.20-0.60≥0.04
NiCrMo indefinite chilled SG cast iron rolls (I)SG IV3.00-3.401.40-1.900.40-0.800.50-1.000.20-0.600.20-0.60≥0.04
NiCrMo indefinite chilled SG cast iron rolls (II)SG V3.00-3.401.40-1.900.40-0.801.10-2.000.30-1.000.20-0.60≥0.04

- Physical Properties

Designation of rollsMaterial codeBarel hardness (HSD)Neck hardness (HSD)Tensile strength (Mpa)
CrMo indefinite chilled SG cast iron rollsSG II50-7035-55>320
NiCrMo indefinite chilled SG cast iron rolls (I)SG IV50-7035-55>320
NiCrMo indefinite chilled SG cast iron rolls (II)SG V60-7035-55>320

- Microstructure

Designation of rolisMaterial codeMicrostructure
CrMo indefinite chilled SG cast iron rollsSG IIPearlite+cementite+small Graphite
NiCrMo indefinite chilled SG cast iron rolls (I)SG IV
Pearlite+cementite+small Graphite
NiCrMo indefinite chilled SG cast iron rolls (II)SG VFine pearlite+cementite+small Graphite

- Application

Designatian of rolls.Material codeApplication
CrMo indefinite chilled SG cast iron rollsSG IIProfile, rod, wire and narrow strip mill thick in the rolling mill stand
NiCrMo indefinite chilled SG cast iron rolls (I)SG IVProfie, rod, wire and narrow strip mill thick in the rolling mill stand
NiCrMo indefinite chilled SG cast iron rolls (II)SG VProfile, rod, wire and narrow strip mill thick in the roling mill stand

- Chemical Analysis

Designation of rolisMaterial codeCSMnNiCrMoMg
Pearlitic ductile cast iron roll (I)SGP I3.00-3.401.40-1.900.40-0.801.50-2.000.20-0.600.20-0.60≥0.04
Pearlitic ductile cast iron roll (II)SGP II3.00-3.401.20-2.000.40-0.802.01-2.500.20-1.000.20-0.60≥0.04
Pearlitic ductile cast iron roll (III)SGP III3.00-3.401.00-2.000.40-0.802.51-3.000.20-1.200.20-0.60≥0.04

- Physical Properties

Designation of rolisMaterial codeBarrel hardness (HSD)Neck hardness (HSD)Tensile strength (Mpa)
Pearlitic ductile cast iron roll (I)SGP I45-5535-55>450
Pearlitic ductile cast iron roll (II)SGP II55-6535-55>450
Pearlitic ductile cast iron roll (III)SGP III62-7235-55>450

- Microstructurs

Designation of rolisMaterial codeMicrostructure
Pearlitic ductile cast iron roll (I)SGP IPearlite cementite small Graphite
Pearlitic ductile cast iron roll (II)SGP IIPearlite cementite+small Graphite
Pearlitic ductile cast iron roll (III)SGP IIIGlobular pearlite+carbide+graphite or a small amount of pearlite+bainite+carbide+spherical graphite

- Application

Designation of rolisMaterial codeApplication
Pearlitic ductile cast iron roll (I)SGP IProfile, rod, wire and narrow strip mill thick in the roling mill stand
Pearlitic ductile cast iron roll (II)SGP IIProfile, rod, wire and narrow strip mill thick in the roling mill stand
Pearlitic ductile cast iron roll (III)SGP IIIProfile, rod, wire and narrow strip mill thick in the roling mill stand

- Chemical Analysis

Designation of rollsMaterial codeCSIMnNiCrMoMo
Bainite ductile cast iron roll Centrifugal (I)SGA I3.00-3.401.20-2.200.40-0.803.01-3.500.20-0.800.50-1.00≥0.04
Bainite ductile cast iron roll Centrifugal (II)SGA II3.00-3.401.00-2.000.40-0.803.51-4.500.20-1.000.50-1.00≥0.04

- Physical Properties

Designation of rollsMaterial codeBarrel hardhess (HSD)Neck hardness (HSD)Tensile strength (Mpa)
Bainite ductile cast iron roll Centrifugal (I)SGA I55-7832-45>350
Bainite ductile cast iron roll Centrifugal (II)SGA II60-8032-45>350

- Microstructurs

Designation of rollsMaterial codeMicrostructure
Bainite ductile cast iron roll Centrifugal (I)SGA IBainite A small amount of martensite+Carbide graphite
Bainite ductile cast iron roll Centrifugal (II)SGA IIBainite+A small amount of martensite+Carbide+graphite

- Application

Designation of rollsMaterial codeApplication
Bainite ductile cast iron roll Centrifugal (I)SGA IBeam, bar, wire rod mill rough rolling, the rolling, pre-finishing mill stand; seamless steel pipe mill reducing rack set
Bainite ductile cast iron roll Centrifugal (II)SGA IIBeam, bar, wire rod mill rough rolling, the rolling, pre-finishing mill stand; seamless steel pipe mill reducing rack set

- Chemical Analysis

Designation of rollsMaterial codeCSiMnNiCrMo
Centrifugal cast iron roll IHCr I3.00-3.300.30-1.000.50-1.200.70-1.7012.00-15.000.70-1.50
Centrifugal cast iron roll IIHCr II3.00-3.300.30-1.000.50-1.200.70-1.7015.01-18.000.70-1.50
Centrifugal cast iron roll IIIHCr III3.00-3.300.30-1.000.50-1.200.70-1.7018.01-22.001.51-3.00

- Physical Properties

Designation of rollsMaterial codeBarrel hardness
(HSD)
Neck hardhess(HSD)Tensile strength(HSD)
Centrifugal cast iron roll IHCr I60-7532-45>350
Centrifugal cast iron roll IIHCr II65-8032-45>350
Centrifugal cast iron roll IIIHCr III75-9032-45>350

- Microstructurs

Designation of rollsMaterial codeMicrostructure
Centrifugal cast iron roll IHCr IBainite+carbide
Centrifugal cast iron roll IlHCr IIBainite+carbide
Centrifugal cast iron roll IIIHCr IIIA small amount of bainite+martensite+carbide

- Application

Designation of rollsMaterial codeApplication
Centrifugal cast iron roll IHCr IBeam, bar, wire rod mill finishing stand; Tropical rough rolling androlling and finishing work roll front; Wide plate mill work roll;
Centrifugal cast iron roll IIHCr IIBeam, bar, wire rod mill finishing stand; Tropical rough rolling androlling and finishing work roll front; Wide plate mill work roll;
Centrifugal cast iron roll IIIHCr IIIBeam, bar, wire rod mill finishing stand; Tropical rough rolling androlling and finishina work roll front: Wide plate mill work roll:

- Chemical Analysis

Designation of rollsMaterial codeBarrel hardness (HSD)Neck hardness (HSD)Tensile strength (Mpa)
Zu60CMoMnAS6035-50≤45>650
Zu60CrMoMnNiAS60 I35-45≤45>750
Zu65CrNiMoAS65 I35-45≤45>750
Zu70MnAS7032-42≤45>650
Zu70Mn2AS70 I35-45≤45>680
Zu70Mn2MoAS70 II35-45≤45>700
Zu75CrMoAS7535-50≤45>700
Zu75CrNiMnMoAS75 I35-50≤45>800

- Physical Properties

Designation of rollsMaterial codeBarrel hardness (HSD)Neck hardness (HSD)Tensile strength (Mpa)
Zu60CMoMnAS6035-50≤45>650
Zu60CrMoMnNiAS60 I35-45≤45>750
Zu65CrNiMoAS65 I35-45≤45>750
Zu70MnAS7032-42≤45>650
Zu70Mn2AS70 I35-45≤45>680
Zu70Mn2MoAS70 II35-45≤45>700
Zu75CrMoAS7535-50≤45>700
Zu75CrNiMnMoAS75 I35-50≤45>800

- Application

Designation of rollsMaterial codeApplication
Zu60CMoMnAS60Bar, wire, strip, steel roughing
Zu60CrMoMnNiAS60 IBar, wire, strip, steel roughing
Zu65CrNiMoAS65 IBar, wire, strip, steel roughing
Zu70MnAS70Bar, wire, strip, steel roughing
Zu70Mn2AS70 IBar, wire, strip, steel roughing
Zu70Mn2MoAS70 IIBar, wire, strip, steel roughing
Zu75CrMoAS75Bar, wire, strip, steel rough rolling, narrow steel support roller
Zu75CrNiMnMoAS75 IBar, wire, strip, steel rough rolling, narrow steel support roller

- Chemical Analysis

Designation of rollsMaterial codeCSiMrNiCrMo
ZuB140CrNiMoAD140 I1.30-1.500.30-0.600.70-1.100.50-1.200.80-1.200.20-0.60
ZuB160CrNiMoAD160 I1.50-1.700.30-0.600.80-1.30≥0.200.80-2.000.20-0.60
ZuB180CrNiMoAD1801.70-1.900.30-0.800.60-1.100.20-2.000.80-1.500.20-0.60
ZuB190CrNiMoAD1901.80-2.000.30-0.800.60-1.201.00-2.001.50-3.500.20-0.50
ZuB200CrNiMoAD2001.90-2.100.30-0.800.80-1.200.60-2.500.60-2.000.20-0.80

- Physical Properties

Designation of rollsMaterial codeBarrel hardness (HSD)Neck hardness (HSD)Tensife strength (Mpa)
ZuB140CrNiMoAD140 I35-50≤60500-800
ZuB160CrNiMoAD160 I40-60≤50500-800
ZuB180CrNiMoAD18045-60≤50450-700
ZuB190CrNiMoAD19050-65≤50450-700
ZuB200CrNiMoAD20050-65≤50450-700

- Application

Designation of rollsMaterial codeApplication
ZuB140CrNiMoAD140 IBar, wire, steel, strip rough rolling, the vertical roll
ZuB160CrNiMoAD160 IBar, wire, steel, crude and rolled strip, vertical roller, roll rings, support roller
ZuB180CrNiMoAD180Bar, wire, steel, crude and rolled strip, vertical roller, roll rings, support roller
ZuB190CrNiMoAD190Bar, wire, steel, crude and rolled strip, vertical roller, roll rings, support roller
ZuB200CrNiMoAD200Bar, wire, steel, crude and rolled strip, vertical roller, roll rings, support roller

- Chemical Analysis

Designation of rollsMaterial codeCSiMnNiCrMo
ZuS140CrNiMoGS1401.30-1.501.30-1.600.50-0.800.40-0.700.20-0.50
ZuS160CrNiMoGS1601.50-1.700.30-1.500.60-1.000.20-1.000.50-1.500.20-0.30
ZuS190CrNiMoGS1901.80-2.000.80-1.500.60-1.000.60-2.200.50-2.000.20-0.80

- Physical Properties

Designation of rollsMaterial codeBarrel hardness (HSD)Neck hardness (HSD)Tensile strength (Mpa)
ZuS140CrNiMoGS14036-46≤46≥540
ZuS160CrNiMoGS16045-55≤50≥500
ZuS190CrNiMoGS19050-65≤50≥450

- Application

Designation of rollsMatarial codeApplication
ZuS140CrNiMoGS140Small and medium steel, thick wire rod mill, hot strip rough roll, roller universal rolling mill
ZuS160CrNiMoGS160Small and medium steel, thick wire rod mill, hot strip rough roll, roller universal rolling mill
ZuS190CrNiMoGS190Small and medium steel, thick wire rod mill, hot strip rough roll, roller universal rolling mill

- Chemical Analysis

Designation of rollsMaterial codeCSiMnNiCrMo
CSHCrS1.00-1.800.40-1.000.50-1.008.00-15.000.50-1.501.50-4.50

- Physical Properties

Designation of rollsMaterial codeBarrel hardness (HSD)Neck hardness (HSD)Tensile strength (Mpa)
CSHCrS70-8535-45≥450

- Application

Designation of rolisMaterial codeApplication
CSHCrSHot strip roughing and finishing work roll front, wide plate mill work roll; steel universal mill roll

- Chemical Analysis

Designation of rollsMaterial codeCSiMoNiCrMoVW
HSSHSS1.50-2.200.30-1.000.40-1.200.00-1.503.00-8.002.00-8.002.00-9.000.00-2.00
S-HSSS-HSS0.60-1.200.80-1.500.50-1.000.20-1.203.00-9.002.00-5.000.40-3.000.00-3.00

- Physical Properties

Designation of rollsMaterial codeBarrel hardness (HSD)Roll neck strength (Mpa)Tensile strength (Mpa)
HSSHSS75-8530-45400-500
S-HSSS-HSS75-8830-45400-500

- Application

Designation of rollsMaterial codeApplication
HSSHSSRolled strip, bar finishing roller, high speed wire pre-finishing, steel roller universalrolling mill, wide plate mill work roll
S-HSSS-HSSRough rolling hot strip mill work roll, cold rolled strip steel work roll, intermediate roll
SpecificationMaterialProduct codeBarrel hardness (HSD)
Finished frame mill roll, prefinished frame mill rollФ280-Ф550High-performance high speed steelLMM0182-88
Cutting frame mill rollФ280-Ф550High-performance segmentation high speed steelLMM0275-78
Pre-cutting frame milt rolfФ280-Ф550High-performance segmentation high speed steelLMM0378-81
Rolling Mill Rolls

- Raw Material

• Only work with 2-3 qualified long-term suppliers
• Each batch of raw material has quality certificate
• Acceptance test on receipt by our own laboratory
• Annual audit evaluation to all suppliers

- Test & Inspection

• Well equipped chemical and physical labs
• Standard test and inspection procedures
Records and samples are kept till roll scraped
• Final inspection done by QC Dept of third party

- Quality Staff

• Advanced and mature process as shown previously Technical confirmation during Heat Treatment process
• Most of equipments are computer-controlled
Standard operation guided by specified process cards
• Traceable operation records

- Manufacturing Process

• Well-trained and certified
• Main technical staff and key workers are with over 20 years experience in roll industry

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