Copper Mould Tube
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Copper Mould Tube
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High-Performance Copper Mould Tubes for Continuous Steel Casting
Copper Mould Tubes are a vital component in the continuous casting process, especially in steel manufacturing, where they play a crucial role in shaping molten steel into solidified billets or slabs. These tubes, typically made from high-conductivity copper, are designed to provide efficient heat transfer during the cooling of molten steel, ensuring the rapid and uniform solidification of the metal. For Infinity Steel Industries Resources, a company committed to delivering quality steel products, the use of advanced Copper Mould Tubes is essential for maintaining operational excellence, product consistency, and high production yields.
- Features :
- Superior Thermal Conductivity
- Durability and Long Service Life
- Optimized Cooling Channels
- Customizable Dimensions and Shapes
- Improved Casting Speed
- Equipment
As the old saying goes, one must sharpen his tool before going to make a perfect work ,our company spends heavily on the manufacturing equipment of copper mould tubes and plates. Now we have 9 sets of large, medium, and small hydraulic press, 30 sets of CNC machine centers, 2 sets special CNC processing machines, We have complete electroplating facilities, first class electro-plating equipment, and up-to-date electro-plating technologies. We have two electro-plating workshops for mould tube plating and mould plates plating separately and each of them covers an area of 1800 square meters. There are 32 tanks for Cr plating of mould tubes and 7 tanks for plating of mould plates. The maximum siza of round tubes that can be plated is up to Dia.1500mm and the widest mould plates can be plated is up to 3800mm. We have advanced watertreatment system. We adhere strictly to the environmental policy of zero emission which makes our company a green and environment-preserving enterprise.
- Material
TP2 is a kind of material is selected by most of the steel plants. It shows excellent heat-proof and anti-fatigue property under high temperature and it has good processing property.
CuAg0.1 is adding 0.08%-0.12% silver during copper ingots melting will increase the recrystallization temperature of copper by 100C, which will increase the heat stress and anti-abrasive property of copper mould tube interior surface, showing better he-atresistant property than TP2.
Cu-Cr-Zr is a kind of copper allys which can be normalized by time. It has excellent mechanical property under both room tem-perature and hight temperature. It has hight heat conductivity, melting point, anti-fatigue and anti heat stress properties. Their out-standing features make it different from the previous copper alloys. It combines all good properties together. But compared with other copper alloys, Cu-Cr-Zr is difficult to be formed with higher products costs.
- Coating
Copper has lower hardness which leads to lower anti-abrasive property. Therefore, the area at the lower part of the moulds, where the stress increases drastically due to shells, will be more severelywon. To increase the life time of copper moulds, LMM provides uniform mould interior surface plating with suitable hard-ness. Most of the copper mould tubes for small size billet casting are not used in any casting system where there are rigid casting stream support, therefore they are very sensitive to be worn. We use hard chrome plating to increase the life of mould tubes. The plating thickness recommended by LMM will be controlled in the best range. As for the coating of copper mould plates, based on our years of experience, we are able to provide Cr coating, Ni-Cr coating, Ni-Fe coating and NiCo-Cr coating to meet the demand of various customers both at home and abroad.
- Specifications :
| NAME | ITEM SIZE | CAMBER RADIUS | THICKNESS | LENGTH | REMARKS |
|---|---|---|---|---|---|
| Square & Rectangle Copper tubes | Square 50-50-650-650 Rectangle (100-500)×650 | 3000-17000 Also straight | 6-50 | 602-1100 | With slot single taper, double taper, triple taper, quadruplicate taper, parabolic taper and varius kinds of continuous taper high effciency copper mould tubes |
| Round copper tubes | 0110-01500 | 5000-17000 Also straight | 10-50 | 602-900 | With slot double taper, quadruplicate taper, parabolictaper and varius kinds of continuous taper high effciency copper mould tubes |
| Non-standard copper mould tubes Beam Blank copper mould tubes | 535-150-150-70 | 6000-14000 | 12-50 | 700-1016 | With slot single taper, double taper, triple taper. quadruplicatetaper, parabolic taper |
- Conclusion:
Copper Mould Tubes are an indispensable part of the continuous casting process in steel manufacturing, and for Infinity Steel Industries Resources, the use of high-performance Copper Mould Tubes is key to achieving high-quality steel production. The advanced design, superior thermal properties, and durability of these tubes ensure that molten steel is solidified efficiently and consistently, leading to high-quality billets and slabs. By investing in cutting-edge Copper Mould Tube technology, Infinity Steel Industries Resources continues to maintain its commitment to producing top-tier steel products while optimizing its production processes for maximum efficiency and cost-effectiveness.
